Countersunk Bolts Low-Profile Fasteners for Flush-Mount Applications

Countersunk Bolts | Factory-Direct Manufacturing
As a direct manufacturer, we produce full specifications of countersunk bolts using carbon steel (Grades 4.8/8.8), stainless steel (304/316), and alloy steel (Grade 10.9). Surface treatments include zinc plating (blue/white/yellow), Dacromet, and black oxide to meet diverse anti-corrosion requirements.
  • Key Parameters:
    • Thread: Metric (M3-M24) / Imperial (1/4″-1″), with coarse/fine thread customization.
    • Head Angle: Standard 82°/90°, head diameter 6-30mm.
    • Length: 5-200mm (custom non-standard sizes available per drawings).
  • Minimum Order Quantity (MOQ):
    • Standard carbon steel/zinc-plated bolts: 1,000 pieces (in-stock items for fast delivery).
    • Stainless steel/alloy steel and custom orders: 2,000 pieces (small-batch sampling supported).
Factory Advantages: ISO-certified production lines, provide material test reports, support laser marking, special coatings (e.g., PTFE), and non-standard head designs. We handle bulk orders worldwide with lead times of 10-35 days (depending on specifications).
Contact us for quotes or samples!

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Product Overview

Countersunk bolts (also known as flathead bolts) are designed with a conical head that sits flush within a countersunk hole, creating a smooth surface finish. This makes them ideal for applications where aesthetics, aerodynamics, or space constraints are critical, such as furniture, automotive components, electronics, and architectural fixtures. Their secure threading and flush design ensure both functionality and visual appeal.

Core Attribute Parameters

Attribute Details
Type - Standard Countersunk Bolts
- High-Strength Countersunk Bolts
- Stainless Steel Countersunk Bolts
Material Carbon Steel: Grade 4.8, 8.8 (zinc-plated)
Stainless Steel: 304/316 (A2/A4, corrosion-resistant)
Alloy Steel: Grade 10.9 (heat-treated for high-tension applications)
Finish - Zinc Plating (Yellow/Clear, RoHS/REACH compliant)
- Passivated (Stainless Steel)
- Black Oxide, Dacromet (for heavy-duty corrosion resistance)
Head Design Countersink Angle: Standard 82° or 90° (ISO 1003, ASME B18.3)
Head Diameter: 6–30 mm (0.24"–1.18")
Flush Mount: Ensures no protrusion above the surface
Thread Type - Metric (M3–M24, ISO 965-1)
- Imperial (1/4"–1", UNC/UNF)
- Fine Threads (for precision applications)
Length Range 5 mm (0.2") – 100 mm (4") (standard); custom lengths up to 200 mm (8") available
Standards Compliance - ISO 7045 (Metric Countersunk Bolts)
- ASME B18.3 (Inch Countersunk Screws/Bolts)
- DIN 963 (German Standard for Countersunk Bolts)
Applications Furniture: Tables, chairs, and cabinets (flush joinery).
Automotive: Interior trim, body panels, and under-hood components.
Electronics: Enclosures, control panels, and machinery covers.
Aerospace: Lightweight components requiring smooth surfaces.
Corrosion Resistance - Salt Spray Test: 500+ hours (zinc-plated); 1,000+ hours (stainless steel)
Packaging - Bulk: 25 kg cartons with anti-rust paper
- Retail: Blister packs (100/500 pieces)
- Custom: Anti-static bags for electronics industry
Certifications - RoHS, REACH, CE
- ISO 9001:2015
- Material Test Certificates (MTC)
Minimum Order Quantity (MOQ) 1,000 Pieces (standard sizes); 2,000 Pieces (stainless steel/custom finishes)
Delivery Time 10–20 Days (standard); 25–35 Days (custom head angles/sizes)
Customization - Non-Standard Countersink Angles (e.g., 100°, 110°)
- Special Coatings (PTFE, color-matched)
- Laser Engraved Part Numbers or Logos

Key Selling Points

  1. Flush-Mount Aesthetics
    • The conical head sits perfectly within countersunk holes, providing a seamless surface for furniture, automotive trim, and architectural designs.
  2. Space-Saving Design
    • Reduces protrusion in tight spaces, making them suitable for components that require low profiles (e.g., sliding doors, machinery covers).
  3. Corrosion Resistance
    • Marine-grade 316 stainless steel and Dacromet-coated options ensure durability in harsh environments (coastal, industrial, or outdoor use).
  4. Precision Engineering
    • Tight tolerances on head angles and thread pitches ensure compatibility with standard countersink drills and tools.
  5. Global Compatibility
    • Meets ISO, ASME, and DIN standards, facilitating use in international projects and OEM manufacturing.

Common Misapplications to Avoid

  • Incorrect Hole Angle: Always match the countersink angle (82° or 90°) to the bolt head to ensure full seating and load distribution.
  • Over-Tightening: Use torque wrenches to avoid stripping threads, especially in soft materials like aluminum or plastic.
  • Wrong Material for Load: Do not use low-grade carbon steel for heavy-duty applications; upgrade to alloy steel or stainless steel for high-tension needs.

Why Choose Our Countersunk Bolts?

  • Versatile Material Options: From cost-effective zinc-plated carbon steel to high-strength stainless steel, suitable for all industries.
  • Custom Solutions: Tailored head sizes, angles, and coatings to meet unique project requirements.
  • Efficient Logistics: Bulk orders shipped via FCL/LCL with competitive freight rates, and fast delivery on stocked sizes.

 

Contact Us for Custom Quotes!
Need technical drawings, torque specifications, or samples? Our team can assist with selecting the right countersunk bolts for your application.

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